SUN HYDRAULICS
RELIEF CART
RPGELWN
- SUN HYDRAULICS
- Material:RPGELWN
- Model:RPGE-LWN
- Summary:Cartridge
Due to extremely high demand, please call 800-289-1330 for availability
***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Sun Hydraulics directly.***
The Sun Hydraulics RPGELWN (Material Number: RPGELWN) is a fast-acting, pilot-operated, balanced piston relief cartridge designed to protect hydraulic components from pressure transients. It is normally closed and functions as a pressure-limiting valve, opening rapidly when the inlet port pressure reaches the set value to throttle flow to tank port 2, thereby limiting pressure rise. This valve offers low pressure rise versus flow and is characterized by its rapid response time of approximately 2 milliseconds. Although it features fast operation, it may sacrifice smoothness in performance. The RPGELWN model is interchangeable with other 2-port relief cartridges of the same frame size and flow path but is not suitable for load-holding applications due to potential spool leakage. The valve accepts maximum pressure at port 2, making it suitable for cross-port relief circuits; however, users should consider spool leakage in such applications. Its main stage orifice benefits from a protective 150-micron stainless steel screen. The backpressure on tank port 2 directly adds to the valve setting at a 1:1 ratio. Configurations with EPDM seals are compatible with phosphate ester fluids but are vulnerable to damage from petroleum-based substances. Installation requires specific torque settings: an installation torque of 45-50 lbf ft (61-68 Nm), an adjustment screw internal hex size of 5/32 inches (4 mm), and a locknut torque between 80-90 lbf in (9-10 Nm). The cartridge incorporates Sun's floating style construction to minimize binding risks due to excessive installation torque or cavity machining variations. With a capacity of up to 50 gpm (200 L/min) and maximum operating pressure of 5000 psi (350 bar), this robust valve ensures reliable performance in high-pressure hydraulic systems.
The Sun Hydraulics RPGELWN (Material Number: RPGELWN) is a fast-acting, pilot-operated, balanced piston relief cartridge designed to protect hydraulic components from pressure transients. It is normally closed and functions as a pressure-limiting valve, opening rapidly when the inlet port pressure reaches the set value to throttle flow to tank port 2, thereby limiting pressure rise. This valve offers low pressure rise versus flow and is characterized by its rapid response time of approximately 2 milliseconds. Although it features fast operation, it may sacrifice smoothness in performance. The RPGELWN model is interchangeable with other 2-port relief cartridges of the same frame size and flow path but is not suitable for load-holding applications due to potential spool leakage. The valve accepts maximum pressure at port 2, making it suitable for cross-port relief circuits; however, users should consider spool leakage in such applications. Its main stage orifice benefits from a protective 150-micron stainless steel screen. The backpressure on tank port 2 directly adds to the valve setting at a 1:1 ratio. Configurations with EPDM seals are compatible with phosphate ester fluids but are vulnerable to damage from petroleum-based substances. Installation requires specific torque settings: an installation torque of 45-50 lbf ft (61-68 Nm), an adjustment screw internal hex size of 5/32 inches (4 mm), and a locknut torque between 80-90 lbf in (9-10 Nm). The cartridge incorporates Sun's floating style construction to minimize binding risks due to excessive installation torque or cavity machining variations. With a capacity of up to 50 gpm (200 L/min) and maximum operating pressure of 5000 psi (350 bar), this robust valve ensures reliable performance in high-pressure hydraulic systems.
Fast-acting, pilot-operated, balanced piston relief cartridges are normally closed, pressure-limiting valves used to protect hydraulics components from pressure transients. Fast opening and closing is gained at the expense of smoothness. When the pressure at the inlet (port 1) reaches the valve setting, the valve starts to open to tank (port 2), throttling flow to limit the pressure rise. These valves have low pressure rise vs. flow and are very fast.
- All 2-port relief cartridges (except pilot reliefs) are physically and functionally interchangeable (same flow path, same cavity for a given frame size).
- Will accept maximum pressure at port 2; suitable for use in cross port relief circuits. If used in cross port relief circuits, consider spool leakage.
- Main stage orifice is protected by a 150 micron stainless steel screen.
- Not suitable for use in load holding applications due to spool leakage.
- Back pressure on the tank port (port 2) is directly additive to the valve setting at a 1:1 ratio.
- Cartridges configured with EPDM seals are for use in systems with phosphate ester fluids. Exposure to petroleum based fluids, greases and lubricants will damage the seals.
- Incorporates the Sun floating style construction to minimize the possibility of internal parts binding due to excessive installation torque and/or cavity/cartridge machining variations.
Cavity | T-3A |
Series | 2 |
Capacity | 50 gpm200 L/min. |
Factory Pressure Settings Established at | 4 gpm15 L/min. |
Maximum Operating Pressure | 5000 psi350 bar |
Response Time - Typical | 2 ms2 ms |
Maximum Valve Leakage at 110 SUS (24 cSt) | 3 in³/min.@1000 psi50 cc/min.@70 bar |
Adjustment - Number of Clockwise Turns to Increase Setting | 55 |
Valve Hex Size | 1 1/8 in.28,6 mm |
Valve Installation Torque | 45 - 50 lbf ft61 - 68 Nm |
Adjustment Screw Internal Hex Size | 5/32 in.4 mm |
Locknut Hex Size | 9/16 in.15 mm |
Locknut Torque | 80 - 90 lbf in.9 - 10 Nm |
Model Weight | .50 lb0,25 kg |
Seal kit - Cartridge | Viton: 990-203-006 |
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Additional Resources
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- Sun Introduces 'Hybrid' Valves
- CE/TÜV Certified Pressure Relief Valves
- Pressure Relief and Regulating Cartridge Valve Technical Tips
- Pilot Operated, Balanced Poppet Relief Valves
- Sun Expands Corrosion-Resistant Solutions
- Manufacturing Sun Cartridge Cavities
- Pressure Relief and Regulating Valves
- Sun Model Code Explanation; 999-901-334
- Cartridges: Materials of Construction
- Fluid and Temperature Recommendations
- Performance Data
- Sun's Floating Style Screw-In Cartridge
- Units of Measure, Settings, and Conversions
- Cavity Information (S-171) and Tooling
Notes:
- For Series 1 cartridges configured with an O control (panel mount handknob), a .75 in. (19 mm) diameter hole is required in the panel.