SUN HYDRAULICS
ZWL

SUN HYDRAULICS
Material:ZWL
Summary:Manifold

Due to extremely high demand, please call 888-905-7411 for availability

***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Sun Hydraulics directly.***
The Sun Hydraulics ZWL (Material Number: ZWL) is a line mount hydraulic manifold designed for high-flow valve applications. It features a ninety-degree body with a gauge port and is constructed from 6061T651 aluminum, known for its excellent corrosion resistance and strength. This manifold is designed with two mounting holes, each with a diameter of 0.42 inches (10.7 mm) that go through the entire body, allowing easy installation in various hydraulic systems. The manifold has one open cavity, identified as T2A, and accommodates an SAE 12 port size, making it compatible with a range of hydraulic components. The ZWL is engineered to handle pressures up to 3000 psi (210 bar), which is the maximum pressure rating for aluminum manifolds regardless of port size or type. This product does not require anodizing due to the inherent corrosion resistance of the 6061 aluminum alloy used in its construction, ensuring longevity and reliability in demanding environments. The design considerations ensure that the ZWL can efficiently manage hydraulic flow while maintaining system integrity under high pressure conditions, making it suitable for various industrial applications requiring robust and efficient fluid control solutions.

Description

Body Type	Line mountLine mount
Interface	NoneNone
Body Features	Ninety degree with gauge portNinety degree with gauge port
Mounting Hole Diameter	.42 in.10,7 mm
Mounting Hole Depth	ThroughThrough
Mounting Hole Quantity	22
Open Cavities	11
Cavity	T-2A
Port Size	SAE 12SAE 12

Show FAQ

How big is a drop of hydraulic oil?	There are exactly 250 Sun drops in a cubic inch or 15 in a cc.
Why does Sun use 6061 aluminum?	6061-T651 is relatively strong, relatively inexpensive, difficult to machine, readily available in all shapes and sizes and very corrosion resistant. 2024 is stronger and machines beautifully, but is expensive and falls to pieces in a corrosive environment.
Why doesn't Sun anodize their aluminum bodies?	Reasons to anodize: To increase corrosion resistance. Sun uses 6061-T651 aluminum. It is one of the most corrosion resistant aluminum alloys there is. Whether or not anodizing improves the corrosion resistance of 6061 aluminum is debatable. We have yet to have a manifold returned because of corrosion. Appearance (color). The 2 colors that would appeal to Sun would be blue or black. Unfortunately these are the colors that are hardest to do consistently. To provide a hard wear surface. Sun does not make parts-in-body valves. The manifold is just plumbing. We don't need a wear surface. Because everyone else does it. Bad reason. Reasons to not anodize: Cost. It's another process. Logistics. When you make tens of thousands of manifolds a month and you anodize hundreds, it's a problem. Consistency. See above. Stamping. After a body is anodized you cannot do any more stamping without making a mess.Inspection. Have you ever tried to look for burrs in a black anodized body? It's the old blackboard factory at night scenario. Torque. You will experience an increase in breakaway torque when removing items from an anodized manifold. Fatigue life. This is the best reason to not anodize. Fatigue failure is a very complex phenomenon. What it takes to initiate a crack is difficult to predict. What it takes to propagate a crack is readily defined. Anodizing produces a very thin, very hard, and very brittle surface on aluminum. The first time you pressurize an anodized aluminum manifold you have initiated fatigue cracks. Whether or not the stress is enough to propagate the cracks is a matter of pressure and manifold geometry. Anodizing an aluminum manifold grossly reduces the fatigue life by anywhere from 20% to 50%.

Additional Resources

Notes:

Important: Carefully consider the maximum system pressure. The pressure rating of the manifold is dependent on the manifold material, with the port type/size a secondary consideration. Manifolds constructed of aluminum are not rated for pressures higher than 3000 psi (210 bar), regardless of the port type/size specified.

SUN HYDRAULICSZWL

Additional Resources

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ZWL